產(chǎn)品詳情
SF-PRP-CN 15KW 4P 380V 50HZ 是三菱電機(jī)推出的一款三相異步電動(dòng)機(jī)，隸屬于 SF-PR 系列高性能電機(jī)陣營，主打 15kW 中功率等級(jí)驅(qū)動(dòng)需求，適配 50Hz 工頻、380V 三相工業(yè)供電標(biāo)準(zhǔn)，4 極結(jié)構(gòu)設(shè)計(jì)使其兼顧轉(zhuǎn)速與轉(zhuǎn)矩平衡，憑借 IE3 高能效、高防護(hù)性能等優(yōu)勢(shì)，廣泛應(yīng)用于通用機(jī)械、水處理、化工輸送等多個(gè)工業(yè)場(chǎng)景。以下是其超千字的詳細(xì)介紹：
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型號(hào)編碼與核心定位解析
- 型號(hào)各段含義：“SF” 是三菱通用三相異步電機(jī)的標(biāo)志性前綴，是行業(yè)內(nèi)識(shí)別三菱電機(jī)產(chǎn)品品類的重要標(biāo)識(shí)；“PRP” 是 SF-PR 系列下的特定子型號(hào)代碼，對(duì)應(yīng)中功率段強(qiáng)化防護(hù)與能效的定制版本，區(qū)別于 SF-PRB、SF-PRV 等側(cè)重不同場(chǎng)景的同系列型號(hào)；“CN” 代表該機(jī)型為適配中國工業(yè)標(biāo)準(zhǔn)的定制款，在電壓適配、認(rèn)證規(guī)范等方面契合國內(nèi) 380V 工業(yè)電網(wǎng)與安全標(biāo)準(zhǔn)。后續(xù) “15KW” 明確額定輸出功率，“4P” 指電機(jī)為 4 極結(jié)構(gòu)，“380V”“50HZ” 則鎖定適配的額定電壓與工頻頻率。
- 核心市場(chǎng)定位：作為三菱面向中端工業(yè)市場(chǎng)的主力中功率電機(jī)，該機(jī)型填補(bǔ)了小型電機(jī)與大功率重載電機(jī)之間的適配空白，既具備小型電機(jī)的運(yùn)行穩(wěn)定性，又能滿足中等負(fù)載設(shè)備的動(dòng)力需求，無需復(fù)雜改造即可與三菱 FR-F840 等系列變頻器搭配使用，是工業(yè)生產(chǎn)線中風(fēng)機(jī)、水泵、輸送機(jī)等通用設(shè)備的高適配動(dòng)力解決方案。
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核心電氣與運(yùn)行參數(shù)
- 基礎(chǔ)電氣規(guī)格三菱電機(jī) Mitsubishi Electric：參考同系列 SF-PR 型號(hào)參數(shù)規(guī)律，該電機(jī)額定電壓 380V，兼容 361 - 418V 的電壓波動(dòng)范圍，適配國內(nèi)工業(yè)電網(wǎng)常見的電壓波動(dòng)場(chǎng)景。額定頻率 50Hz，同時(shí)可兼容 60Hz 頻率運(yùn)行，適配部分進(jìn)口設(shè)備的改造場(chǎng)景。4 極結(jié)構(gòu)使其額定轉(zhuǎn)速約為 1480r/min，接近同步轉(zhuǎn)速 1500r/min，運(yùn)轉(zhuǎn)時(shí)轉(zhuǎn)速穩(wěn)定，轉(zhuǎn)速偏差控制在 ±2% 以內(nèi)，滿足多數(shù)通用機(jī)械的轉(zhuǎn)速需求。結(jié)合 15kW 功率推算，其額定電流約 30A 左右，搭配對(duì)應(yīng)規(guī)格的斷路器與接觸器即可穩(wěn)定供電。
- 高效節(jié)能與負(fù)載適配：該機(jī)型能效等級(jí)達(dá) IE3 標(biāo)準(zhǔn)，這是國際通用的高能效電機(jī)標(biāo)準(zhǔn)，相比 IE2 能效電機(jī)，運(yùn)行效率提升約 3%-5%，長期運(yùn)行可顯著降低能耗。在 S1 連續(xù)運(yùn)行工況下，能持續(xù)輸出 15kW 額定功率，滿足水泵、風(fēng)機(jī)等需長時(shí)間不間斷運(yùn)行的設(shè)備需求。同時(shí)具備良好的過載能力，通常可承受 120% 額定負(fù)載持續(xù) 60 秒、150% 額定負(fù)載持續(xù) 3 秒，能輕松應(yīng)對(duì)設(shè)備啟動(dòng)、物料卡滯等短時(shí)過載場(chǎng)景，避免負(fù)載突變導(dǎo)致的停機(jī)問題。
- 電機(jī)核心性能參數(shù)三菱電機(jī) Mitsubishi Electric：功率因數(shù)通常維持在 0.85 左右，在中負(fù)載工況下能有效減少無功功率損耗，降低對(duì)電網(wǎng)的沖擊。絕緣等級(jí)為 B 級(jí)，可承受 130℃的運(yùn)行溫度，配合散熱設(shè)計(jì)，即便在密閉控制柜或高溫車間環(huán)境中也能安全運(yùn)行。其堵轉(zhuǎn)轉(zhuǎn)矩與額定轉(zhuǎn)矩比值約為 2.0 倍，啟動(dòng)時(shí)能快速克服設(shè)備靜阻力，避免啟動(dòng)卡頓，尤其適配帶載啟動(dòng)的輸送機(jī)、攪拌機(jī)等設(shè)備。
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結(jié)構(gòu)設(shè)計(jì)與防護(hù)性能
- 機(jī)械結(jié)構(gòu)與安裝設(shè)計(jì)：機(jī)身采用鑄鐵機(jī)殼設(shè)計(jì)，機(jī)械強(qiáng)度高，能抵御工業(yè)現(xiàn)場(chǎng)的輕微碰撞與振動(dòng)。機(jī)座號(hào)為 160L，這是 15kW 4 極電機(jī)的標(biāo)準(zhǔn)機(jī)座尺寸，對(duì)應(yīng)的安裝尺寸符合國際 IEC 標(biāo)準(zhǔn)，方便與各類通用設(shè)備的安裝法蘭匹配，可實(shí)現(xiàn)臥式底腳安裝等常見安裝方式。電機(jī)軸采用 45 號(hào)優(yōu)質(zhì)碳鋼材質(zhì)，經(jīng)過調(diào)質(zhì)處理，軸伸端精度達(dá) h6 級(jí)，配合鍵槽設(shè)計(jì)，能牢固連接聯(lián)軸器、皮帶輪等傳動(dòng)部件，減少傳動(dòng)過程中的能量損耗與振動(dòng)。
- 全面防護(hù)設(shè)計(jì)：防護(hù)等級(jí)達(dá) IP55，屬于工業(yè)中高端防護(hù)水平。其中 IP5 級(jí)可有效防止粉塵侵入內(nèi)部軸承、繞組等關(guān)鍵部件，IP5 級(jí)則能抵御任意方向的低壓噴水，適配潮濕、多粉塵的化工車間、露天泵房等惡劣場(chǎng)景。電機(jī)采用全封閉外扇形散熱結(jié)構(gòu)，機(jī)身表面設(shè)計(jì)有密集散熱筋，配合內(nèi)置的軸流風(fēng)扇，能將運(yùn)行時(shí)繞組與鐵芯產(chǎn)生的熱量快速導(dǎo)出，風(fēng)扇轉(zhuǎn)速與電機(jī)轉(zhuǎn)速同步，散熱效率隨負(fù)載變化自適應(yīng)調(diào)整，保障電機(jī)在滿負(fù)荷運(yùn)行時(shí)溫度穩(wěn)定。
- 降噪與減振優(yōu)化：轉(zhuǎn)子經(jīng)過精密動(dòng)平衡校正，等級(jí)達(dá) G2.5 級(jí)，運(yùn)轉(zhuǎn)時(shí)的徑向振動(dòng)幅度控制在 2.8mm/s 以內(nèi)，大幅減少因振動(dòng)產(chǎn)生的噪音與機(jī)械磨損。同時(shí)，機(jī)殼與端蓋連接處采用密封膠墊密封，不僅增強(qiáng)防護(hù)性，還能削弱內(nèi)部電磁噪音向外傳導(dǎo)，運(yùn)行噪音低于 75dB，適配對(duì)噪音要求較高的食品加工、醫(yī)療器械配套等場(chǎng)景。
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材質(zhì)工藝與可靠性設(shè)計(jì)
- 關(guān)鍵部件材質(zhì)：定子繞組采用 F 級(jí)耐溫銅漆包線，銅導(dǎo)體導(dǎo)電性能優(yōu)異，相比鋁線繞組電阻更小，電能損耗更低，且耐溫性強(qiáng)，延長繞組使用壽命。鐵芯選用 0.35mm 厚的高導(dǎo)磁硅鋼片，通過疊壓工藝制成，能有效降低渦流損耗與磁滯損耗，提升電機(jī)電能轉(zhuǎn)化效率。軸承采用日本 NSK 或同類品牌的深溝球軸承，配合長效潤滑脂，免維護(hù)周期長，減少后期維護(hù)頻次。
- 穩(wěn)定性強(qiáng)化工藝：電機(jī)內(nèi)部接線端子采用阻燃材料，且接線牢固，能防止松動(dòng)導(dǎo)致的接觸不良問題。繞組端部采用綁扎固定工藝，抵御高頻振動(dòng)對(duì)繞組的影響，避免長期運(yùn)行后出現(xiàn)繞組移位、短路等故障。此外，機(jī)殼表面經(jīng)過防銹噴涂處理，可耐受輕微腐蝕性氣體，適配化工、印染等有腐蝕性氣體的場(chǎng)景。
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適配性與配套兼容能力
- 驅(qū)動(dòng)與控制適配：該電機(jī)兼容性極強(qiáng)，不僅可直接工頻啟動(dòng)運(yùn)行，還能完美匹配三菱 FR-F800、FR-A840 等系列變頻器，實(shí)現(xiàn)變頻調(diào)速運(yùn)行。搭配變頻器后，可實(shí)現(xiàn) 0 - 50Hz 甚至更廣范圍的轉(zhuǎn)速調(diào)節(jié)，適配風(fēng)機(jī)、水泵等變負(fù)載設(shè)備的節(jié)能運(yùn)行需求，相比傳統(tǒng)風(fēng)門、閥門調(diào)節(jié)方式，節(jié)能率可達(dá) 15%-30%。同時(shí)支持無傳感器矢量控制模式，與變頻器聯(lián)動(dòng)時(shí)能實(shí)現(xiàn)高精度轉(zhuǎn)矩控制，適配對(duì)轉(zhuǎn)速穩(wěn)定性要求高的精密輸送設(shè)備。
- 配件與系統(tǒng)兼容：可搭配 FR-HEL 系列電抗器，優(yōu)化輸入電能質(zhì)量，降低諧波對(duì)電機(jī)和電網(wǎng)的影響。支持與三菱 PLC、觸摸屏等設(shè)備組成控制系統(tǒng)，通過 Modbus 等協(xié)議實(shí)現(xiàn)轉(zhuǎn)速、負(fù)載等運(yùn)行數(shù)據(jù)的實(shí)時(shí)監(jiān)控。此外，其安裝尺寸與國標(biāo)通用電機(jī)一致，可直接替換老舊低效電機(jī)，無需改造設(shè)備安裝基座，大幅降低設(shè)備升級(jí)成本。
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操作維護(hù)與典型應(yīng)用場(chǎng)景
- 便捷維護(hù)特性：電機(jī)采用免維護(hù)軸承設(shè)計(jì)，正常工況下使用壽命可達(dá) 20000 小時(shí)以上。機(jī)身預(yù)留檢修窗口，方便工作人員查看內(nèi)部繞組與軸承狀態(tài)。接線盒位于機(jī)身頂部，接線操作便捷，且接線盒防護(hù)等級(jí)與整機(jī)一致，避免接線部位進(jìn)水進(jìn)塵。同時(shí)，電機(jī)配備過載保護(hù)接線端子，可外接熱繼電器等保護(hù)元件，故障時(shí)快速切斷電源，保護(hù)電機(jī)免受損壞。
- 多場(chǎng)景精準(zhǔn)適配：在水處理領(lǐng)域，適配 15kW 污水處理泵與曝氣風(fēng)機(jī)，低速大轉(zhuǎn)矩特性保障污水提升時(shí)的穩(wěn)定流量，IE3 能效降低長期運(yùn)行電費(fèi)；在建材行業(yè)，驅(qū)動(dòng)小型破碎機(jī)、輸送機(jī)，高防護(hù)性能抵御粉塵侵襲，堅(jiān)固的機(jī)殼可承受物料沖擊帶來的振動(dòng)；在化工行業(yè)，用于腐蝕性液體輸送泵，IP55 防護(hù)與防腐工藝能應(yīng)對(duì)車間的腐蝕性氣體與潮濕環(huán)境；在通用機(jī)械領(lǐng)域，適配包裝機(jī)械、印刷機(jī)械等，低噪音與高轉(zhuǎn)速穩(wěn)定性保障產(chǎn)品加工精度。此外，該電機(jī)還可用于中央空調(diào)冷水機(jī)組、工業(yè)冷卻塔等暖通設(shè)備，兼顧節(jié)能性與運(yùn)行可靠性，是中功率工業(yè)場(chǎng)景的高性價(jià)比動(dòng)力設(shè)備。
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SF-PRP-CN 15KW 4P 380V 50HZ SF-PRV-CN 0.75KW 4P 380V 50HZ SF-PRV-CN 1.5KW 4P 380V 50HZ SF-PRV-CN 2.2KW 4P 380V 50HZ SF-PRV-CN 3.7KW 4P 380V 50HZ SF-PRV-CN 5.5KW 4P 380V 50HZ FR-A840-00038-E2-60 FR-A840-00052-E2-60 FR-A840-00083-E2-60 BU-3700-TEIKOUKI GRZG200 GM-D 0.4KW 4P 1/40 380V 50HZ FR-A840-00126-E2-60 FR-A840-00170-E2-60 FR-A840-00250-E2-60 FR-A840-00310-E2-60 FR-A840-00380-E2-60 FR-A840-00470-E2-60 FR-F840-00023-E2-60 FR-F840-00038-E2-60 FR-F840-00052-E2-60 FR-F840-00083-E2-60 GM-SHYPF-RH 0.75KW 4P 1/100 380V 50HZ FR-A7NP-60-E KIT-C FR-A842-09620-2-60P FR-CC2-H450K-60P FR-F840-00126-E2-60 FR-F840-00170-E2-60 FR-F840-00250-E2-60 FR-F840-00310-E2-60 FR-F840-00380-E2-60 FR-F840-00470-E2-60 FR-F840-00620-E2-60 FR-F840-00770-E2-60 FR-F840-00930-E2-60 FR-F840-01160-E2-60 FR-F840-01800-E2-60 FR-F840-02160-E2-60 FR-F840-02600-E2-60 FR-F840-03250-E2-60 FR-F840-03610-E2-60 FR-F840-04320-E2-60 FR-F840-04810-E2-60 FR-F840-05470-E2-60 FR-F840-06100-E2-60 FR-F840-06830-E2-60 FR-F842-07700-E2-60 FR-F842-08660-E2-60 FR-F842-09620-E2-60 FR-F842-10940-E2-60 FR-F842-12120-E2-60 FR-A840-00023-E2-60 FR-A840-00620-E2-60 FR-A840-00770-E2-60 FR-A840-00930-E2-60 FR-A840-01160-E2-60 FR-A840-01800-E2-60 FR-A840-02160-E2-60 FR-A840-02600-E2-60 FR-A840-03250-E2-60 FR-A840-03610-E2-60 FR-A840-04320-E2-60 FR-A840-04810-E2-60 FR-A840-05470-E2-60 FR-A840-06100-E2-60 FR-A840-06830-E2-60 FR-A842-07700-E2-60 FR-A842-08660-E2-60 FR-A842-09620-E2-60 FR-A842-10940-E2-60 FR-A842-12120-E2-60 FR-A8CN04 FR-A8CN08 FR-A8CN09 FR-F840-18.5K-1-60 FR-A840-7.5K-1 FR-A870-02300-E2-60 FR-A870-02860-E2-60 FR-POL-H400K FR-POL-H500K FR-CC2-H400K-60P FR-CC2-H500K-60P FR-A842-10940-2-60P FR-A820-00046-E2-60 FR-D720S-025-NA FR-A820-00105-1-60 FR-A8TR FR-F840-00930-2-06 FR-F840-01160-2-06 FR-F840-01800-2-06 FR-F840-02160-2-06 FR-F840-02600-2-06 FR-F840-03250-2-06 FR-F840-03610-2-06 FR-F840-04320-2-06 FR-F840-04810-2-06 FR-F840-05470-2-06 FR-F840-06100-2-06 FR-F840-06830-2-06 FR-A840-00038-1-60 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